An optical profilometer apparatus 10 having a stage with a support surface
42 on which a wafer substrate may rest. The wafer stage is capable of
moving the wafer in (x, y) or (r, .theta.) mode to achieve complete wafer
scan. Polarized light from a monochromatic source 12 is directed towards
the wafer surface 22. Surface profiling is achieved by sensing beam shift
on a segmented sensor caused by level/height change at the wafer surface.
In preferred embodiment of the profilometer, a single light beam is
engineered to propagate in two orthogonal planes of incidence so that it
becomes sensitive to height/level change on the wafer while being
insensitive to local slope or wafer tilt. In another embodiment, slope of
surface feature is measured. By integrating slope over the measurement
spot, local feature height is obtained. This is particularly useful when
the beam shift due to feature height change is below detection
sensitivity. Since the beam propagates in two orthogonal planes of
incidence, the slope measurement sensitivity and hence height sensitivity
is doubled. The entire wafer surface can be profiled using (x, y) or (r,
.theta.) scan of the wafer surface.