A semiconductor device including a vertical assembly of semiconductor
chips interconnected on a substrate with one or more metal standoffs
providing a fixed space between each supporting chip and a next
successive vertically stacked chip is described. The device is fabricated
by patterning islands of aluminum atop the passivation layer of each
supporting chip simultaneously with processing to form bond pad caps. The
fabrication process requires no additional cost, and has the advantage of
providing standoffs for a plurality of chips by processing in wafer form,
thereby avoiding additional assembly costs. Further, the standoffs
provide improved thermal dissipation for the device and a uniform, stable
bonding surface for wire bonding each of the chips to the substrate.