A method and apparatus for processing substrates using a multi-chamber
processing system, or cluster tool, that has an increased system
throughput, increased system reliability, improved device yield
performance, a more repeatable wafer processing history (or wafer
history), and a reduced footprint. The various embodiments of the cluster
tool may utilize two or more robots that are configured in a parallel
processing configuration to transfer substrates between the various
processing chambers retained in the processing racks so that a desired
processing sequence can be performed on the substrates. In one aspect,
the parallel processing configuration contains two or more robot
assemblies that are adapted to move in a vertical and horizontal
directions, to access the various processing chambers retained in
generally adjacently positioned processing racks. Generally, the various
embodiments described herein are advantageous since each row or group of
substrate processing chambers are serviced by two or more robots to allow
for increased throughput and increased system reliability. Also, the
various embodiments described herein are generally configured to minimize
and control the particles generated by the substrate transferring
mechanisms, to prevent device yield and substrate scrap problems that can
affect the cost of ownership of the cluster tool. The flexible and
modular architecture allows the user to configure the number of
processing chambers, processing racks, and processing robots required to
meet the throughput needs of the user.