High-density plasma CVD processes with improved gap filling
characteristics are provided. In one exemplary process, the process
includes loading a semiconductor substrate into a process chamber. First
main process gases, including a silicon source gas, an oxygen gas, a
nitrogen free chemical etching gas and a hydrogen gas, are then injected
into the process chamber. Thus, a high-density plasma is generated over
the semiconductor substrate, and the semiconductor substrate is heated to
a temperature in the range of about 550.degree. C. to about 700.degree.
C. by the high-density plasma. Thus, a silicon oxide layer is formed to
completely fill a gap region without any voids or defects in the
semiconductor substrate. In addition, the first main process gases can be
replaced with second main process gases including a silicon source gas,
an oxygen gas, a nitrogen free chemical etching gas, a hydrogen gas and a
helium gas.