In bottom spin valves of the lead overlay type the longitudinal bias field
that stabilizes the device tends to fall off well before the gap is
reached. This problem has been overcome by inserting an additional
antiferromagnetic layer between the hard bias plugs and the overlaid
leads. This additional antiferromagnetic layer and the lead layer are
etched in the same operation to define the read gap, eliminating the
possibility of misalignment between them. The extra antiferromagnetic
layer is also longitudinally biased so there is no falloff in bias
strength before the edge of the gap is reached. A process for
manufacturing the device is also described.