Present processes used for planarizing a cavity filled with a coil and
hard baked photoresist require that a significant amount of the thickness
of the coils be removed. This increases the DC resistance of the coil. In
the present invention a layer of alumina is deposited onto the surface of
the excess photoresist, following which CMP is initiated. The presence of
the alumina serves to stabilize the photoresist so that it does not
delaminate. CMP is terminated as soon as the coils are exposed, allowing
their full thickness to be retained and resulting in minimum DC
resistance. Application of this process to the manufacture of a two coil
planar magnetic write head is described.