A multi-level semiconductor device wiring interconnect structure and
method of forming the same to improve electrical properties and
reliability of wiring interconnects including an electromigration
resistance and electrical resistance, the method including forming a
dielectric insulating layer over a conductive portion; forming a via
opening in closed communication with the conductive portion; forming a
first barrier layer to line the via opening; forming a layer of AlCu
according to a sputtering process to fill the via opening to form an AlCu
via including a portion overlying the first dielectric insulating layer;
and, photolithographically patterning and dry etching the portion to form
an AlCu interconnect line over the AlCu via.