The present invention discloses an emulsion polymerization process that
comprises: (1) preparing an aqueous polymerization medium which is
comprised of (a) at least one monomer, (b) a polymerization control
agent, and an emulsifier, wherein the emulsifier is prepared in-situ
within the aqueous polymerization medium; and (2) initiating
polymerization of said monomer within the aqueous polymerization medium.
The subject invention more specifically reveals an emulsion
polymerization process that comprises: (1) preparing a monomer solution
which is comprised of (a) at least one monomer, (b) a conjugate acid of a
surfactant with a pK.sub.a of less than 14, and (c) a controlled free
radical polymerization agent; (2) preparing an aqueous medium which is
comprised of (a) water, and (b) a conjugate base of a weak acid wherein
the pK.sub.b of the base is less than 14; and (3) mixing the monomer
solution with the aqueous medium under conditions that result in the
in-situ formation of an emulsifier, and (4) initiating free radical
polymerization.