An method employing atomic layer deposition (ALD) and rapid vapor
deposition (RVD) techniques conformally deposits a dielectric material on
small features of a substrate surface. The resulting dielectric film
applies a phosphate-doped silicate film using atomic layer deposition
(ALD) and rapid surface catalyzed vapor deposition (RVD). The method
includes the following four principal operations: exposing a substrate
surface to an aluminum-containing precursor gas to form a substantially
saturated layer of aluminum-containing precursor on the substrate
surface; exposing the substrate surface to a phosphate-containing
precursor gas to form aluminum phosphate on the substrate surface;
exposing the substrate surface to an aluminum-containing precursor gas to
form a second substantially saturated layer of aluminum-containing
precursor on the substrate surface; and exposing the substrate surface to
a silicon-containing precursor gas to form the dielectric film. Generally
an inert gas purge is employed between the introduction of reactant gases
to remove byproducts and unused reactants. These operations can be
repeated to deposit multiple layers of dielectric material until a
desired dielectric thickness is achieved.