A laminate of thermoplastic polymeric films comprises a fluted ply A and
non-fluted ply B, adhered to one another in bonded zones along some of
the flute crests the fluted ply A. The wavelength of the flutes is
preferably no more than 3 mm. Ply A has a generally uniform thickness or
can have attenuated zones of lessor thickness extending parallel to the
flute direction, each bonded zone being located mainly within an
attenuated zone. The flutes can be sinuous with crests on both sides of
ply A and can be adhered on each side to a ply B. The flutes can be
filled with filler material, including reinforcement strands, and one or
both sides can be perforated. The method and apparatus employ aligned
grooved fluting rollers and a grooved laminating roller.