Provided are a semiconductor low-K Si die flip chip package with warpage
control and fabrication methods for such packages. The packages include
heat spreaders that are attached to the low-K Si die and packaging
substrate. In general, the modulus of the thermal interface material,
which is used to attach the heat spreader to the low-K Si die, is
selected as high as possible relative to other commercially available
thermal interface materials. On the other hand, the modulus of the
adhesive, which is used to attach the heat spreader via an optional
stiffener to the substrate, is selected as low as possible relative to
other commercially available adhesives. The result is a package with less
bowing and so improved co-planarity (in compliance with industry
specifications) with the surface to which it is ultimately bound.
Moreover, the low-K Si die and package reliabilities are thereby
enhanced.