A process for heating thermally unstable or difficult to heat liquid
feeds, e.g., used lubricating oil (ULO) to dehydrate and/or recover
distillable components therefrom, is disclosed. The liquid feed is heated
by direct contact heat exchange with molten metal, preferably maintained
as a bath, operating at a temperature above the boiling point of water
and below 600 C. The liquid feed is heated and typically at least
partially vaporized in, or above, or by contact with the molten metal to
produce a heated liquid. When ULO contaminated with water is the feed,
the vapor product of the process will comprise water vapor and/or
distillable hydrocarbons. ULO additive decomposition products, such as
carbon, may be removed as a solid, semi-solid or liquid residual phase
from contact with the molten metal.