This invention comprises a process for fabricating a MEMS microstructure
in a sealed cavity wherein the etchant entry holes are created as a
by-product of the fabrication process without an additional step to etch
holes in the cap layer. The process involves extending the layers of
sacrificial material past the horizontal boundaries of the cap layer. The
cap layer is supported by pillars formed by a deposition in holes etched
through the sacrificial layers, and the etchant entry holes are formed
when the excess sacrificial material is etched away, leaving voids
between the pillars supporting the cap.