U.S. Pat. No. 6,232,354 issued May 15, 2001 describes an environmentally
friendly and commercially practicable process for the production of
microcellular polymer foams from amorphous, semi-crystalline and
crystalline polymers which involves consolidating the polymer, saturating
the polymer with an inert gas at elevated temperature and under elevated
pressure, and controllably cooling, i.e. quenching the saturated polymer
under a variety of temperature and pressure conditions to produce either
a closed or open celled microcellular foam or a high density
microcellular foam. It has now been discovered that a process similar to
that described in this patent can be used for the production of
nanocomposite and molecular-composite foams that exhibit exceptional
physical properties.