A stress-release mold is described for casting thermosetting compositions
especially compositions designed for consumer use. At least one wall of
the mold includes a stress-releasing-element characterized by having a
more flexible region or regions than the remaining wall or walls of the
mold and wherein the stress-releasing-element includes a region of lower
curvature at least partially surrounded by a region of higher curvature.
The stress-release mold greatly reduces or eliminates surface defects
caused by shrinkage of thermosetting compositions as they cools. A system
is also described that includes the inventive mold containing a
thermosetting composition wherein the mold also serves as all or part of
the package for the composition.