A method and an apparatus for enhanced metallurgical processing of molten
metal includes an enclosable ladle chamber (23) for reducing the escape
of heat during transport of the ladle from a manufacturing vessel such as
a furnace (13) to an intermediate processing (15) or refining station or
during processing or transport to a receptacle vessel such as a tundish
(17). The method comprises introducing a refractory body into the ladle
chamber (23), the body having an adjusted specific gravity having a
reduced steel ballast to refractory material ratio that is less than
required for a specific gravity required to buoyantly support the body in
the molten metal. Preferably, the ratio provides a specific gravity
greater than the specific gravity required to buoyantly support the body
entirely in the slag layer. The method includes enclosing the ladle (22)
for example, with a lid (90) and maintaining said refractory body in said
ladle until substantially termination of the discharge of the molten
metal from the vessel. Preferably, the method also includes intermediate
refining such as introducing a balancing composition to the ladle before
enclosing. The ratio of steel ballast and refractory material used to
achieve the preferred specific gravity may also be adjusted in
conjunction with other temperature-resistant or corrosion-resistant
changes to the refractory body. For example, high temperature alumina may
be used as a refractory material in a higher degree than in previously
known bodies, a high temperature cement may be used to join the
refractory material and ballast components, and a non-wetting agent made
of carbonaceous or siliceous material may reduce deterioration of the
body during the extended period of steel and slag contact in the ladle.