A process for producing high stability crystalline anodic aluminum oxide
includes anodizing an anodic foil, hydrating the foil, and forming a
barrier oxide layer on the foil. Anodizing the anodic foil produces
nano-porous amorphous oxides which can then be converted to a crystalline
precursor material by hydrating the foil. Next, an oxide layer formation
step is utilized to form a barrier oxide layer on the surface of the
anodized and hydrated foil. The resulting anodic oxides have very low
levels of defects, voids and tensile stresses and have rise times as low
as about 1 second to about 3 seconds after exposure of the formed samples
to boiling water for 2 hours.