Processes for forming a filter material that includes coating a filter
particle with a coating comprising a lignosulfonate, carbonizing the
coating, and activating the coating. The filter particles may include a
variety of filter particles, including but not limited to fibers,
granules, and screens, and be formed from a variety of materials, such as
metals, metal alloys, carbon, ceramic, or glass. Also, the
lignosulfonate-coated filter particles may include a large amount of
mesopore and/or macropore volume when carbonized and activated. One
exemplary process for forming a filter material includes diluting
ammonium lignosulfonate with water, mixing the solution with milled glass
fibers, removing the excess lignosulfonate solution from the fibers,
drying the lignosulfonate coated glass fibers at 65.degree. C. for 12 h,
carbonizing the coated glass fibers in a furnace ramped to 70.degree. C.
with a rate of 7.degree. C./min for 30 min in a flowing nitrogen
atmosphere, and activating the carbonized coated glass fibers in a
furnace at 750.degree. C. for 6 h in a flowing nitrogen/steam atmosphere.