A fuel conversion reactor includes a shell-and-tube heat exchanger for
controlling the temperature of a hot gaseous mixture produced by
catalytic or non-catalytic reaction of a fuel with a gaseous fluid, and
for controlling the temperature of the gaseous fluid and/or the fuel
prior to the reaction. The reactor is either a catalytic or non-catalytic
burner, or a fuel reformer for converting a fuel to hydrogen. A preferred
reactor includes an outer shell having first and second ends and an inner
surface, a primary inner shell extending into the outer shell, the
primary inner shell defining a heat exchanging chamber and having primary
and secondary ends, and a secondary inner shell having a first end
located adjacent the secondary end of the primary inner shell. One or
more outlet apertures are formed between the two inner shells for passage
of the gaseous fluid out of the heat exchanging chamber. There are also a
plurality of heat exchange tubes extending through the heat exchanging
chamber between first and second tube sheets and connected to same. The
first tube sheet is mounted in the primary inner shell while the second
tube sheet is connected to the secondary inner shell. The tubes form
passages for flow of the hot gaseous mixture in heat exchange contact
with the gaseous fluid through the heat exchanging chamber, thereby
preheating the gaseous fluid prior to reaction with the fuel. The
adjacent ends of the inner shells form a disconnected joint and the
secondary inner shell is free to move relative to the primary inner shell
upon thermal expansion of the tubes.