The GMR read head includes a GMR read sensor and a longitudinal bias (LB)
stack in a read region, and the GMR read sensor, the LB stack and a first
conductor layer in two overlay regions. In its fabrication process, the
GMR read sensor, the LB stack and the first conductor layer are
sequentially deposited on a bottom gap layer. A monolayer photoresist is
deposited, exposed and developed in order to open a read trench region
for the definition of a read width, and RIE is then applied to remove the
first conductor layer in the read trench region. After liftoff of the
monolayer photoresist, bilayer photoresists are deposited, exposed and
developed in order to mask the read and overlay regions, and a second
conductor layer is deposited in two unmasked side regions. As a result,
side reading is eliminated and a read width is sharply defined by RIE.