A method for converting hydrocarbon fuels to hydrogen and carbon monoxide
through catalytic partial oxidation is described. The process comprises a
reactor containing both an electrically heated catalyst as a start-up
device and novel-metal-washcoated metallic monolith catalysts and a heat
exchanging device. The partial oxidation reaction becomes ignited in less
than 1.5 minute when the gaseous hydrocarbon fuel and oxygen-containing
gas mixture is in contact with an electrically heated catalyst. The
reaction takes place over the metallic monolith catalyst washcoated with
noble metal (typically Pd/alumina-cerium oxide). The near complete
conversion of hydrocarbon fuels with high hydrogen and carbon monoxide
selectivities is achieved by preheating the feed mixture heat-exchanged
with hot product gas stream.