A method of producing a clad metal ingot suitable for rolling to form a
clad metal sheet, and the clad metal ingot so produced. The method
involves providing a solid core ingot having an upper side with a rolling
face thereon having cavities extending inwardly into the ingot from the
rolling face. All or all-but-one of the cavities are blocked against
molten metal entry and casting cores extending outwardly from the rolling
surface are provided in alignment with the cavities. Molten cladding
metal is cast on the rolling face around the casting cores to produce a
composite ingot and the casting cores are removed to produce voids in the
cladding layer, and the cavities are unblocked. The resulting
interconnected cavities and voids are filled with a molten metal to form
cast-in-place metal lugs keying or pinning the cladding layer to the core
ingot.