Method and arrangement for spray forming an article. The method includes
spraying a plurality of metal streams upon a low-heat resistant model and
thereby forming a spray formed article. Each of the plurality of metal
streams is composed of moltenized droplets, and as between the plurality
of metal streams, each is composed of different constituent elements. In
the spray form process, conditions of the metal streams are controlled,
particularly around the time that the droplets land, to prevent adverse
affects such as melting or burning the master model. The spray conditions
are controlled in such a manner that the individual metal droplets
forming the metal streams remain substantially segregate. The segregated
state is maintained through out solidification so that the resulting
spray formed article is composed at least partially of psuedo-alloy.