A method of manufacturing a component, in particular an aluminium
electrowinning anode, for use at elevated temperature in an oxidising
and/or corrosive environment comprises: applying onto a metal-based
substrate layers of a particle mixture containing iron oxide particles
and particles of a reactant-oxide selected from titanium, yttrium,
ytterbium and tantalum oxides; and heat treating the applied layers to
consolidate by reactive sintering of the iron oxide particles and the
reactant-oxide particles to turn the applied layer into a protective
coating made of a substantially continuous reacted oxide matrix of one or
more multiple oxides of iron and the metal from the reactant-oxide. The
metal-based substrate comprises at its surface during the heat treatment
an integral anchorage-oxide of at least one metal of the substrate. The
anchorage-oxide anchors the multiple oxide matrix to the substrate by
reacting with the iron oxide and/or the reactant-oxide to form an
integral multiple bonding oxide of the metal of the integral
anchorage-oxide and iron from the iron oxide and/or the metal of the
reactant-oxide. The particle mixture can be applied in a colloidal and/or
polymeric slurry.