The present invention is directed to the upgrading of heavy hydrocarbon
feedstock that utilizes a short residence pyrolytic reactor operating
under conditions that cracks and chemically upgrades the feedstock. The
process of the present invention provides for the preparation of a
partially upgraded feedstock exhibiting reduced viscosity and increased
API gravity. This process selectively removes metals, salts, water and
nitrogen from the feedstock, while at the same time maximizes the yield
of the liquid product, and minimizes coke and gas production.
Furthermore, this process reduces the viscosity of the feedstock in order
to permit pipeline transport, if desired, of the upgraded feedstock with
little or no addition of diluents. The method for upgrading a heavy
hydrocarbon feedstock comprises introducing a particulate heat carrier
into an upflow reactor, introducing the heavy hydrocarbon feedstock into
the upflow reactor at a location above that of the particulate heat
carrier so that a loading ratio of the particulate heat carrier to
feedstock is from about 15:1 to about 200:1, allowing the heavy
hydrocarbon feedstock to interact with the heat carrier with a residence
time of less than about 1 second, to produce a product stream, separating
the product stream from the particulate heat carrier, regenerating the
particulate heat carrier, and collecting a gaseous and liquid product
from the product stream. This invention also pertains to the products
produced by the method.