Fuel cell electrodes comprising a minimal load of catalyst having maximum
catalytic activity and a method of forming such fuel cell electrodes. The
preferred method comprises vaporizing a catalyst, preferably platinum, in
a vacuum to form a catalyst vapor. A catalytically effective amount of
the catalyst vapor is deposited onto a carbon catalyst support on the
fuel cell electrode. The electrode preferably is carbon cloth. The method
reduces the amount of catalyst needed for a high performance fuel cell
electrode to about 0.3 mg/cm.sup.2 or less, preferably to about 0.1
mg/cm.sup.2. The electrocatalytic layer formed comprises unique, rod-like
structures.