The present invention provides methods and devices for producing particles
with an average diameter less than about 15 .mu.m using the precipitation
with compressed fluid-antisolvent (PCA) process and the carbon-dioxide
assisted nebulization with a bubble dryer (CAN-BD) process. In the
methods and nozzles of the invention, at least one jet of supercritical
or near-supercritical fluid and at least one jet of solution interact to
mix the supercritical or near-supercritical fluid and the solution within
a chamber. The solution contains at least one solvent and at least one
solute. At least one of the jets is a swirling jet. To form particles,
the solvent and supercritical or near-supercritical fluid are then
injected into a PCA or a CAN-BD process chamber. The degree of mixing
depends in part on the power input into the mixing chamber. Power inputs
of about 6.5.times.10.sup.9 W/m.sup.3 enhance the degree of mixing and
allow production of nanoscale particles with the PCA process. The
nanoscale particles have a size distribution so that polydispersity is
less than about 1.75.