A method for forming a patterned amorphous carbon layer in a semiconductor
stack, including forming an amorphous carbon layer on a substrate and
forming a silicon containing photoresist layer on top of the amorphous
carbon layer. Thereafter, the method includes developing a pattern
transferred into the resist layer with a photolithographic process and
etching through the amorphous carbon layer in at least one region defined
by the pattern in the resist layer, wherein a resist layer hard mask is
formed in an outer portion of the photoresist layer during etching.