A method and system for determining which machine tools to turn off during
slow periods to achieve maximum cost savings with minimum cycle time
increase. It uses a product demand forecast and a simplified approach to
the X-factor theory to provide an objective, analytical model showing the
cost savings of potentially turning off different quantities and types of
machine tools versus the resulting impact on increased cycle time. This
model, which can be visually plotted into a graph, can aid management
decision as to the optimum machine tools to turn off while fine-tuning
the marginal machine choices can keep cycle time under a predetermined
acceptable maximum.