A process for preparing a fiber reinforced polymeric foam composite
includes introducing a foamable mixture into a low binder expandable
fiber mat and then expanding the foamable mixture into a polymeric foam
between top and bottom facing sheets such that the fibers of the low
binder fiber mat become dispersed within the polymeric foam, wherein the
low binder fiber mat is part of a composite web that further comprises a
support web. Such a composite web is particularly useful for preparing
reinforced polymeric foam composites that contain a fiber reinforced
polymeric foam having a thickness of greater than two inches (5.08
centimeters) and fibers substantially distributed therein.