In some embodiments, a method for determining initial conditions for a
transition from an initial reaction to a target reaction to minimize (or
substantially minimize) the amount of off-grade material produced during
the transition, and optionally also process control variables for
implementing the transition. Some embodiments also include the steps of
setting the reaction conditions to determined initial conditions and then
implementing the transition. In some embodiments, a product property that
can cause production of more off-grade product during the transition than
can any other of the properties is identified as a primary property, and
process control variables for implementing the transition are determined
so that the product produced during the transition goes off-grade due to
the primary property, and due to each of at least one other product
property, at the same or substantially the same time, and preferably also
so that each non-primary property reaches a value compliant with the
target specification set as late as possible but not later than the time
the primary property reaches a value compliant with the target
specification set.