A series of optical spectral sensors is based on a combination of
solid-state sources (illumination) and detectors housed within an
integrated package that includes the interfacing optics and acquisition
and processing electronics. The focus is on low cost and the fabrication
of the sensor is based on techniques that favor mass production.
Materials and components are selected to support low-cost, high volume
manufacturing of the sensors. Spectral selectivity is provided by the
solid-state source(s) thereby eliminating the need for expensive spectral
selection components. The spectral response covers the range from the
visible (400 nm) to the mid-infrared (25,000 nm/25.0 .mu.m), as defined
by the availability of suitable low-cost solid-state source devices. A
refractive optical system is employed, primarily in an internal
reflection mode, allowing a selection of sample handling tools,
including, but not restricted to internal reflectance and transmittance.
A secondary channel allowing for light scattering or fluorescence methods
is an option. The targeted applications of the sensing devices are for
lubricants and functional fluids in the heavy equipment, automotive and
transportation industries. A source reference channel is included to
provide measurement stability and temperature compensation.