A micro-electro-mechanical systems (MEMS) based thin-film fuel cells for
electrical power applications. The MEMS-based fuel cell may be of a solid
oxide type (SOFC), a solid polymer type (SPFC), or a proton exchange
membrane type (PEMFC), and each fuel cell basically consists of an anode
and a cathode separated by an electrolyte layer. The electrolyte layer
can consist of either a solid oxide or solid polymer material, or proton
exchange membrane electrolyte materials may be used. Additionally
catalyst layers can also separate the electrodes (cathode and anode) from
the electrolyte. Gas manifolds are utilized to transport the fuel and
oxidant to each cell and provide a path for exhaust gases. The electrical
current generated from each cell is drawn away with an interconnect and
support structure integrated with the gas manifold. The fuel cells
utilize integrated resistive heaters for efficient heating of the
materials. By combining MEMS technology with thin-film deposition
technology, thin-film fuel cells having microflow channels and
full-integrated circuitry can be produced that will lower the operating
temperature an will yield an order of magnitude greater power density
than the currently known fuel cells.