An exemplary apparatus and method of forming a ruthenium tetroxide
containing gas to form a ruthenium containing layer on a surface of a
substrate is described herein. The method and apparatus described herein
may be especially useful for fabricating electronic devices that are
formed on a surface of the substrate or wafer. Generally, the method
includes exposing a surface of a substrate to a ruthenium tetroxide vapor
to form a catalytic layer on the surface of a substrate and then filling
the device structures by an electroless, electroplating, physical vapor
deposition (PVD), chemical vapor deposition (CVD), plasma enhanced CVD
(PECVD), atomic layer deposition (ALD) or plasma enhanced ALD (PE-ALD)
processes. In one embodiment, the ruthenium containing layer is formed on
a surface of a substrate by creating ruthenium tetroxide in an external
vessel and then delivering the generated ruthenium tetroxide gas to a
surface of a temperature controlled substrate positioned in a processing
chamber. In one embodiment, a ruthenium tetroxide containing solvent
formation process is used to form ruthenium tetroxide using a ruthenium
tetroxide containing source material. In one embodiment, of a ruthenium
containing layer is formed on a surface of a substrate, using the
ruthenium tetroxide containing solvent. In another embodiment, the
solvent is separated from the ruthenium tetroxide containing solvent
mixture and the remaining ruthenium tetroxide is used to form a ruthenium
containing layer on the surface of a substrate.