A low density material and a method for preparing a low-density material
and precursor for forming a low-density material are provided. An aqueous
mixture of inorganic primary component and a blowing agent is formed, the
mixture is dried and optionally ground to form an expandable precursor.
Such a precursor is then fired with activation of the blowing agent being
controlled such that it is activated within a predetermined optimal
temperature range. The firing conditions are also controlled to provide a
low density sphere containing a heterogeneous sphere wall structure
comprising a combination of amorphous glass and a crystalline phase or
gas phase or both.