The invention relates to reactor systems and processes for producing
synthesis gas. In one embodiment, a reactor comprises a first reaction
zone comprising a combustion catalyst, wherein the first reaction zone is
operated at conditions sufficient to produce a combustion zone product
comprising heat generated by the combustion of a fuel. The reactor
further comprises a second reaction zone comprising a partial oxidation
catalyst, wherein the second reaction zone is adapted to receive the
combustion zone product and a reaction feed comprising a hydrocarbon gas.
The second reaction zone is operated at conditions sufficient for
partially oxidizing the hydrocarbon gas to a product stream comprising
synthesis gas. The heat of combustion is transferred directly to the
reaction feed by mixing it in a feed mix region located in the reactor
between the first and second reaction zones, in such a manner that the
reaction feed does not need preheating prior to entering the partial
oxidation zone.