An effective electropurge process and apparatus for wet processing of
semiconductor wafers applies electrical charges to the wafer surface with
an ample voltage sufficient to provide an effective field intensity which
can substantially eliminate intolerable sub-0.05 micron "killer" defects
when making highly advanced microchips with a feature size or line width
less than 0.15 micron. The process can be used with frequent voltage
reversal for automated wet-batch cleaning operations using cassettes that
hold 10 to 50 wafers at a time and in various other operations involving
megasonic transducers, mechanical brush scrubbers, laser cleaners and CMP
equipment. The electropurge process is primarily intended for Fab plants
where large wafers with a diameter of 200 to 400 mm require 250 to 350
steps including many dry layering, patterning and doping operations and
at least 30 wet processing steps.