Structure and method are provided for plastic encapsulated semiconductor
devices having a buffer layer of low dielectric constant and/or low loss
tangent material separating the die surface from the plastic
encapsulation. Semiconductor wafers with substantially completed SC die
are coated with the buffer layer. The buffer layer is patterned to expose
the die bonding pads but leave the buffer layer over some or all of the
other die metallization. The die are then separated, mounted on a
lead-frame or other support, wire bonded or otherwise coupled to external
leads, and encapsulated. The plastic encapsulation surrounds the die and
the buffer layer, providing a solid structure. The buffer layer reduces
the parasitic capacitance, cross-talk and loss between metallization
regions on the die. An optional sealing layer may also be provided at the
wafer stage between the buffer layer and the plastic encapsulation to
mitigate any buffer layer porosity.