A plasma ashing process for removing photoresist material and post etch
residues from a substrate comprising carbon, hydrogen, or a combination
of carbon and hydrogen, wherein the substrate comprises a low k
dielectric layer, the process comprising forming a plasma from an
essentially oxygen free and nitrogen free gas mixture; introducing the
plasma into a process chamber, wherein the process chamber comprises a
baffle plate assembly in fluid communication with the plasma; flowing the
plasma through the baffle plate assembly and removing photoresist
material, post etch residues, and volatile byproducts from the substrate;
periodically cleaning the process chamber by introducing an oxygen plasma
into the process chamber; and cooling the baffle plate assembly by
flowing a cooling gas over the baffle plate assembly. A process chamber
adapted for receiving downstream plasma, the process chamber comprising
an upper baffle plate comprising at least one thermally conductive
standoff in thermal communication with a wall of the process chamber; and
a lower baffle plate spaced apart from the upper baffle plate.