The present invention provides a method of manufacture that minimizes the
lateral offset of a plurality of optical fiber holes associated with a
multi-fiber ferrule, including: determining an initial offset distance of
each of the plurality of optical fiber holes from each of a plurality of
corresponding target locations on an initial endface; removing a
predetermined amount of material from the multi-fiber ferrule to form a
subsequent endface; determining a subsequent offset distance of each of
the plurality of optical fiber holes from each of the plurality of
corresponding target locations on the subsequent endface; and, using the
initial offset distance and the subsequent offset distance, determining
an angle of each of the plurality of optical fiber holes relative to the
initial endface. The method of manufacture also includes, using the
angle, determining an optimal amount of material that is removed from the
multi-fiber ferrule in order to minimize the offset distance of the
plurality of optical fiber holes from the plurality of corresponding
target locations. The method of manufacture further includes, using the
optimal amount of material, removing this amount of material from another
similarly-situated multi-fiber ferrule.