True zero-clearance cutting on a commercial scale is provided via a
cutting area including a sacrifice material that is relatively softer
than the cutter. One example is a cutting system which is capable of
cutting a material such as, for example, tape or paper, into a fiber or
powder. The cutting system includes a cutting blade, typically a rotary
cutter, and a sacrificial plate or round bar contacting the cutting
blade. The contacting portion has a zero clearance during the cutting
operation. A metering mechanism is also provided which is capable of
metering the material at a predetermined rate to the cutting blade. A
mechanism is also provided for incrementally moving the sacrificial blade
towards the cutting blade to ensure that the zero clearance is maintained
between the cutting blade and the sacrificial plate, even when the
sacrificial plate begins to wear down due to usage. Also, destruction of
the material is further enhanced by advantageous strategic patterning of
cutting edges on a rotary cutter, and further by secondary shredding
features. Systems are provided for reducing to-be-destroyed paper and
other relatively-thin planar materials to a dust or powder-size.