A method of coating a substrate by thermal application of the coating
materials using a plasma jet is disclosed. The properties of the plasma
jet are determined by controllable process parameters. The coating
material and a process gas mixture are injected into the plasma jet where
the coating material is partly or completely evaporated depending on the
controllable parameters. The phases of the coating material present in
vapor and, optionally, condensed form are at least partly deposited on
the substrate. A diagnostic measuring method determines the relative
proportion of vapor and/or condensed phase for the coating material
transported in the plasma jet. The controllable process parameters are
set with respect to desired values using such measured data. Regulation
of direct manufacture of the coating, particularly a multi-layer coating
system, is carried out with respect to these desired values, which
correspond to a predetermined vapor or condensed phase proportion.