Thick film magnetic/insulating nanocomposite materials, with significantly
reduced core loss, and their manufacture are described. The insulator
coated magnetic nanocomposite comprises one or more magnetic components,
and an insulating component. The magnetic component comprises nanometer
scale particles (about 1 to about 100 nanometers) coated by a
thin-layered insulating phase. While the intergrain interaction between
the immediate neighboring magnetic nanoparticles separated by the
insulating phase provides the desired soft magnetic properties, the
insulating material provides high resistivity, which reduces eddy current
loss.