A gypsum composition for use as a wallboard core contains stucco, water, a
styrene acrylic or acrylic hybrid copolymer, and a reduced amount of
starch. A finished wallboard using this composition has similar
properties, including compressive strength and paper core bond strength
of a finished board, to wallboards made from compositions having higher
quantities of starch. A method for producing such a composition is shown,
the method requiring mixing of stucco and pulp water in a pin mixer, with
the addition of starch and the styrene acrylic or acrylic hybrid
copolymer.