A magnetic composite for AC applications with improved magnetic properties
(i.e. low hysteresis losses and low eddy current losses) is disclosed.
The composite comprises a consolidation of magnetizable metallic
microlamellar particles each having a top and bottom surfaces and
opposite ends. The top and bottom surfaces are coated with a dielectric
coating for increasing the resistivity of the composite and reducing eddy
current losses. The dielectric coating is made of a refractory material
and the ends of the lamellar particles are metallurgically bonded to each
other to reduce hysteresis losses of the composite. A process for
manufacturing the same is also disclosed. The composite is suitable for
manufacturing devices for AC applications such as transformers, stator
and rotor of motors, generators, alternators, field concentrators,
chokes, relays, electromechanical actuators, synchroresolvers, etc.