A method of producing an improved polyethylene, especially an ultra-high
molecular weight polyethylene utilizes a sequential irradiation and
annealing process to form a highly cross-linked polyethylene material.
The use of sequential irradiation followed by sequential annealing after
each irradiation allows each dose of irradiation in the series of doses
to be relatively low while achieving a total dose which is sufficiently
high to cross-link the material. The process may either be applied to a
preformed material such as a rod or bar or sheet made from polyethylene
resin or may be applied to a finished polyethylene part. If applied to a
finished polyethylene part, the irradiation and annealing must be
accomplished with the polyethylene material not in contact with oxygen at
a concentration greater than 1% oxygen volume by volume. When applied to
a preform, such as a rod, the annealing of the bulk polymer part of the
rod from which the finished part is made must take place on the rod
before the implant is machined therefrom and exposed to oxygen.