A method and composition for removing silicon-containing sacrificial
layers from Micro Electro Mechanical System (MEMS) and other
semiconductor substrates having such sacrificial layers is described. The
etching compositions include a supercritical fluid (SCF), an etchant
species, a co-solvent, and optionally a surfactant. Such etching
compositions overcome the intrinsic deficiency of SCFs as cleaning
reagents, viz., the non-polar character of SCFs and their associated
inability to solubilize polar species that must be removed from the
semiconductor substrate. The resultant etched substrates experience lower
incidents of stiction relative to substrates etched using conventional
wet etching techniques.