An in-situ ashing method for stripping a photoresist layer following a
fluorocarbon based etch that transfers a pattern through a dielectric
layer is disclosed. The method is especially effective in removing
fluoropolymer residues from substrates with minimal damage to the
dielectric layer and an underlying etch stop layer. A first oxygen ashing
step is performed with low bias power to remove the residues and a
portion of the photoresist. Other oxidizing gases such as CO may be
added. Then a second oxygen ashing step with a bias power strips the
remaining photoresist. The method also avoids faceting and damage to the
dielectric layer adjacent to the opening. Furthermore, a shift in the
dielectric constant of the dielectric layer is reduced compared to a
single ashing step with a bias power. The in-situ process may further
include an additional plasma etch step to remove an etch stop above a
conductive layer.