The present invention is directed to an improved apparatus and method of
minimizing catalyst poisoning from exhaust gas streams containing
inorganic deposits and particulate matter. More specifically, the present
invention is directed to an upstream metallic foam trap and a downstream
monolithic precious metal catalyst, wherein the trap physically blocks
inorganic deposits and particulate matter from poisoning the downstream
catalyst. The present invention is also directed to a metallic foam trap
containing a coat comprising a first metallic thermal arc sprayed layer
and optionally a second refractory metal oxide.