A system and method for sizing semiconductor wafer defects combines
contiguous light intensity values over a defect area of the wafer to
provide a defect sizing metric. The light intensity values resulting from
a light source applied to the wafer are summed and the summation is
compared to known metric values related to known defect sizes. The result
of the comparison provides an estimate for the defect size under
consideration. The combination of the light intensity values produces
defect sizing estimates in saturated and unsaturated ranges of operation
for the wafer inspection equipment. Calculations applied to the combined
light intensity values vary depending upon whether the light intensity
component is from a saturated or an unsaturated measurement. The defect
sizing metric can be applied continuously in saturated and unsaturated
ranges of operation to avoid additional processing steps, such as
recalibration of the inspection equipment.